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Travel Radar - Aviation News > News > Aviation > Manufacturing > Merlin and IAI introduces autonomy to commercial cargo aircraft
AviationManufacturingTechnology

Merlin and IAI introduces autonomy to commercial cargo aircraft

Sunil Raj Kumar
Last updated: 25 July 2026 11:09
By Sunil Raj Kumar
4 Min Read
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Two Boeing 777-300ERSF converted freighter aircraft, in Kalitta Air and AerCap Cargo liveries, parked outside an IAI Aviation Group hangar.
Two Boeing 777-300ERSF freighters converted by IAI, seen at the company's facility © IAI
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Merlin Labs, a U.S.-based developer of autonomous flight technology, has signed a memorandum of understanding with Israel Aerospace Industries (IAI) to co-develop, integrate and certify AI-assisted autonomous flight technology for commercial cargo aircraft.

Technicians working inside the fuselage of an aircraft undergoing passenger-to-freighter conversion, with structural framing exposed.
Technicians at work during a passenger-to-freighter conversion © IAI

IAI’s expertise gives Merlin a foothold in cargo conversions

The agreement forms part of Merlin’s product family for large, multi-crew aircraft, Condor, which is being developed around the company’s Merlin Pilot autonomy platform. The system is designed to assist the crew by monitoring the operating environment and handling communications, allowing pilots to focus on other key aspects of the flight. Rather than replacing pilots, the system is designed to work alongside them within existing cockpit operations as regulatory certification progresses.

IAI is one of the world’s leading passenger-to-freighter (P2F) conversion specialists, supplying freighter aircraft to operators such as Amazon, DHL and Atlas Air. That positions IAI as a strategic partner for Merlin, whose long-term objective is to integrate autonomous systems into aircraft already operating in the global cargo fleet.

Boaz Levy, chairman of IAI, said the collaboration reflected the company’s long-standing focus on advancing aviation technologies:

“Throughout its history, IAI has consistently been at the forefront of aerospace innovation, developing technologies that shape the future of aviation. Our collaboration with Merlin reflects a shared commitment to advancing next-generation capabilities that can enhance safety, efficiency, and operational flexibility across the aviation industry,”

A Kalitta Air Boeing 777 freighter and a second 777 aircraft still in green primer coating, parked on the tarmac at an IAI conversion facility.
A completed Kalitta Air 777 freighter alongside an aircraft mid-conversion at IAI’s facility © IAI

Cargo conversions offer an early path to market

According to Boeing’s latest cargo forecast, the global freighter fleet is expected to rise from about 2,340 aircraft today to almost 3,900 by 2043, with more than 2,800 new production and P2F conversion deliveries anticipated during that period.

Merlin sees this as an opportunity to integrate its autonomous systems during aircraft modification programmes rather than retrofitting them later. The company also points to continuing pilot shortages and growing demand in global air cargo as factors encouraging operators to explore new technologies.

Matt George, Merlin’s founder and chief executive, said IAI’s position within the cargo aviation sector made it a natural partner for the programme:

“IAI sits at the centre of the global cargo aviation ecosystem, and its deep expertise in aircraft certification, advanced avionics, and freighter conversions makes it a critical partner as we advance the Condor program.”

He added that the partnership, together with Merlin’s recently announced relationship with cargo aircraft lessor World Star Aviation, reflected growing industry confidence that AI-assisted autonomy could improve safety and operational efficiency while helping operators expand existing fleets.

Have we reached a point where regulators must allow a little more automation in the cockpit? Let us know what you think in the comments below.

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BySunil Raj Kumar
Editor Intern - An Air Transport Management graduate from Cranfield University with a particular interest in network planning, route development, fleet planning, revenue management and aviation consulting. They are experienced in working with Excel, SQL and Python, alongside aviation intelligence platforms including OAG, CAPA and ch-aviation, using data analysis and industry insights to support commercial and strategic decision making within the aviation sector.
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